BMW K 1100 RS Repair Manual Page 62
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11.28
Assembling pistons and conrods
L Note:
[LT] Modified conrod length and pistons from 1993
model year on
•
Comply with conrod weight tolerances.
Weight tolerance .............................................± 4 g
•
Assemble piston and conrod.
L Note:
The oil bore in the conrod eye is on top in the in-
stalled position. The arrow marking on the piston
crown must point in the forward-travel direction.
•
Install only pistons of the same make and the
same weight category.
e Caution:
Renew the piston pin circlip each time it is removed.
Removing and installing crankshaft
pinion and rotor flange
X Tightening torque:
Machine screw............................................. 50 Nm
1
2
LT110410
- Repair Manual 1
- Introduction 3
- BMW AG Motorcycle Division 5
- (from 1993 onlys) 5
- Contents 7
- Contents Page 10
- Tightening torque 11
- Injection rail 9 13
- Intake stub pipe 9 13
- Intake air line 9 13
- (with Loctite 243) 13
- Table of operating fluids 18
- 34 1 500 22
- LT000310 23
- LT000130 23
- LT000140 23
- Renewing brake fluid 24
- LT000150 25
- LT000160 26
- LT000170 26
- LT000180 26
- LT130030 27
- LT000190 28
- LT000200 28
- LT000210 28
- Inspections III, IV 32
- Slightly raise plate (2) 32
- LT000280 33
- LT000290 34
- LT000300 34
- 11 Motor 35
- ± 0.15 (0.006) 40
- ±0.2 (0.0079) 41
- ±0.031 (0.0012) 41
- -0.004 (0.0002) 43
- LT110760 45
- LT110830 45
- LT110840 45
- Dismantling engine 46
- 11 0 610 46
- Removing intermediate flange 47
- 11 2 800 48
- 33 1 830 48
- 00 5 010 50
- LT110160 51
- LT110170 51
- LT110180 51
- LT110200 53
- LT110210 53
- LT110230 54
- LT110240 54
- LT110790 54
- LT110260 55
- LT110250 55
- LT110270 56
- LT110280 57
- LT110290 57
- LT110300 57
- LT110310 57
- LT110320 58
- Removing crankshaft 59
- LT110350 60
- LT110360 60
- LT110370 61
- LT110380 61
- LT110390 61
- LT110400 61
- LT110422 63
- Removing output shaft 65
- LT110450 66
- LT110460 66
- LT110470 67
- LT110480 67
- LT110490 67
- LT110500 67
- Assembling engine 68
- Installing output shaft 68
- 00 2 500 71
- Installing piston with conrod 73
- 11 2 925 73
- Installing big end bearing 74
- 11 2 210 74
- LT110770 85
- LT110780 85
- LT110800 86
- 12 Engine electrics 87
- LT120020 92
- LT120030 92
- LT120060 95
- LT120100 98
- LT120110 98
- LT120120 99
- LT120130 99
- LT120140 99
- X Tightening torque: 100
- 61 1 510 101
- X Tightening torques: 102
- LT120160 103
- LT120170 104
- brushes 105
- Checking starter 106
- LT120200 107
- LT120210 107
- Troubleshooting 108
- Troubleshooting on alternator 108
- Troubleshooting on starter 112
- Troubleshooting on battery 115
- Inside ø of 121
- CO value % by vol. 1,5 ± 0,5 121
- Idle speed rpm 950 ± 50 121
- Adjusting idle speed 123
- Retighten locknut (3) 124
- Adjusting CO value 125
- Caution: 125
- LT130060 126
- LT130070 127
- LT130080 128
- LT130100 130
- LT130110 130
- 16 Fuel tank and lines 133
- Type Roller-cell pump 135
- Make Bosch 135
- LT160010 137
- LT160020 138
- LT160030 139
- LT160040 140
- Checking fuel pump pressure 141
- 16 1 500 141
- 17 Radiator 143
- Removing and installing fan 150
- LT170090 152
- 18 Exhaust system 155
- X Tightening torques : 157
- 21 Clutch 159
- Removing clutch 163
- 00 1 510 163
- Release housing cover (2) 164
- , and pressure tool 165
- LT210010 167
- LT210070 169
- LT210090 169
- LT210080 169
- LT210100 170
- LT210110 171
- 23 Gearbox 175
- Preparatory work 179
- Removing starter 180
- 23 1 820 182
- LT230010 183
- LT230020 184
- LT230030 184
- LT230040 184
- LT230050 184
- Note sleeves on guide pins 185
- LT230090 186
- LT230100 186
- LT230140 188
- LT230150 188
- LT230160 188
- LT230170 189
- LT230180 189
- LT230190 189
- 00 7 500 190
- LT230210 191
- LT230220 191
- LT230230 192
- LT230250 192
- LT230260 193
- LT230270 193
- LT230280 193
- LT230290 194
- LT230300 194
- 23 3 660 195
- 00 2 550 195
- 31 Front fork 203
- LT310010 207
- LT310020 207
- LT310030 208
- LT310040 208
- LT310050 209
- LT310060 209
- Measuring telescopic fork 210
- 31 4 620 210
- LT310090 211
- LT310100 212
- LT310110 213
- LT310120 213
- LT310130 214
- LT310140 214
- LT310150 214
- (arrows) and remove 215
- Installing telescopic fork 219
- 32 Steering 223
- Steering anglel °2 x 34 225
- Cut through cable clip (1) 227
- LT320080 232
- Adjust cable after fitting 233
- LT320100 234
- 33 Rear wheel drive 237
- LT330350 241
- LT330430 241
- LT330010 242
- RT330350 242
- RT330360 242
- 00 8 570 244
- 00 8 573 244
- LT330070 245
- X Tightening torquse: 246
- 00 8 572 247
- LT330110 248
- RT330120 248
- LT330130 248
- RS330140 249
- LT330150 249
- LT330160 249
- RT330170 249
- RT330190 250
- RT330200 250
- RT330210 250
- Checking contact pattern 251
- Tightening torque: 253
- Tightening torques: 253
- Check sensor grap 254
- LT330360 255
- LT330310 255
- LT330370 255
- Removing drive shaft 256
- Installing drive shaft 256
- 34 Brakes 259
- LT340280 265
- LT340030 266
- LT340040 266
- 34 2 520 269
- 34 2 510 269
- LT340250 276
- LT340270 278
- [ABS II] Removing relay base 279
- LT340140 280
- LT340200 286
- 36 Wheels and tyres 293
- LT360010 297
- LT360020 297
- LT360030 298
- LT360040 299
- LT360050 300
- Checking wheel for runout 301
- 46 Frame 303
- mm (in) 12 (0.47) 305
- LT460010 307
- LT460020 307
- Remove dualseat 308
- Release securing screw (1) 308
- 1. Rubber sleeves on gearbox 309
- 2. Bracket 309
- 3. Sheet-metal nuts 309
- LT460050 310
- LT460060 310
- LT460070 311
- LT460080 312
- LT460090 312
- LT460130 314
- LT460140 315
- LT460150 315
- LT460160 316
- LT460170 316
- LT460210 318
- LT460220 319
- Checking frame with gauge 320
- 46 5 600 320
- 46 5 602 321
- LT460320 322
- LT460270 322
- LT460280 322
- LT510040 323
- Disassembling side stand 326
- LT460370 328
- LT460380 329
- 51 Equipment 331
- LT510030 334
- 5. Saucer-head screw 335
- 6. Phillip-head screw 335
- 7. Stop nut 335
- LT610020 342
- LT610030 343
- LT610040 344
- LT610050 345
- LT610060 346
- LT610070 346
- 62 Instruments 349
- LT620010 353
- LT620020 354
- LT620030 355
- LT620040 355
- LT620050 356
- LT620060 356
- LT620070 356
- LT620080 356
- LT620090 357
- LT620100 357
- LT620110 358
- 63 Lights 359
- LT630010 363
- Adjusting headlights 364
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