BMW R1100 Specifications Page 24

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24
Brake Pad Replacement - Carl Kulow
Many riders are particularly pleased with EBC pads which can be ordered through any
motorcycle dealer from Tucker-Rocky.
Front Pads (2 sets) - - - - - all R1100s = EBC # FA246
Rear Pads - - - - - - - - - - - - GS, R, RT = EBC # FA245
- - - - - - - - - - - - - - - - - -RS = EBC # FA171
The EBC pads may not be a perfect fit. The front pads may need very gentle filing
where they touch in the top inside corners (see where the paint is worn off on the OEM
pads). The top rear corner of the rear outside pad needs some grinding or filing so that
it fits - hold the EBC pad back to back with the opposite OEM pad (inside pad) to see
where and how much of the backing plate to remove. This may sound like a hassle but
it is quite easy to do.
Be sure that your front brake reservoir is not over full - less than max! You do not want
to force brake fluid out the reservoir when installing the new pads! Cover your fuel tank
as a safety measure to prevent accidental overflow of brake fluid from eating your
paint!!!
Pay special attention to the rear outside pad when inspecting for wear as many riders
are wearing this pad out as early as 10K miles!
Front
remove front caliper bolts - 8 mm hex
to remove caliper, gently rock it back and forth on rotor to spread brake pads
remove keeper from top of caliper
drive out pin from wheel side
remove old pads
push wheel cylinders in all the way with thumbs
insert new pads (no anti-rattle spring on EBC pads)
drive in pin, turn with screwdriver so keeper hole is on top
insert keeper
spread pads again if necessary
install caliper onto rotor
install caliper bolts, torque to 40 Nm (30 ft.lb.)
pump front brake
repeat for other front caliper
pump front brake!!!!!
check fluid level in reservoir
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