BMW E36 Coupe Installation Manual download pdf

BMW E36 OEM POWER REAR VENT WINDOW INSTALL

June 2007 Jeremy Reyna

jjreyna@sbcglobal.net

1.0 INTRODUCTION

TheseareinstructionsforinstallingtheOEMBMWPowerRearVentWindowsKit.Thiswouldbe

impossibletoaccomplishwithoutthehelpsofthosecitedintheSourcessectionbelow.Theseinstructionsare

basedontheinstallationintomyJune1998buildE36M3.Thefollowingoptionswereinc

ludedondelivery:



‐BlackNappaLeather

‐PowerSunroof

‐HeatedFrontSeats

‐Forged17”Staggered5‐SpokeLightweightWheels



Asadisclaimer,theseinstructionsworkedformycar.Thesemayormaynotworkforyoucar.Iused

severalDIYsthatworkedforme,andasaresultIincl

udedtheminthisdocument.Goodluck.



2.0 REFERENCES

2.1 DavidOrtiz(Odortiz)andhiswebsite:

http://www.geocities.com/odortiz/misc/pwrvent/zpwrvent.htm

.Severalpixfromhiswebsiteare

includedinthisDIY.

2.2 SeanMcDevitt(Keda)forhishelpfulemailsabouthisexperience.

2.2.1 JohnFirestoneforhisinstallationnotes.Kedaforwardedthesetomeandareincludedat

theendofthispdf.

2.3 JohnathonVitoloforreviewingandprovidinginputba

sedonhisinstallation.

2.4 BentleyServiceManual‐BMWE363Series

2.5 AllBMWForums

3.0 PRE‐INSTALLNOTES

3.1 InstallSummary

3.1.1 RemoveInteriorComponents(Section 5.0)

3.1.2 InstallPowerHarness(Section 6.0)

3.1.3 InstallSupplementalHarness(Section 7.0)

3.1.4 InstallMechanicalComponents(Section 8.0)

3.1.4.1 WindowSwitches(Section 8.

1)

3.1.4.2 WindowMotorsandFlexShaft(Section 8.2)

3.1.4.3 C‐PillarFoldingWindowLatches(Section 8.3)

3.1.4.4 RearPanelTrimPieces(Section 8.4)

3.2 Makesureyouparksoyoucanhavethedriver’ssidedoorcompletelyopenandapaththatisclearto

theseat’sdestination.TheseatisHEA

VY,I’mguessingaround80lbs.Evenworse,it’sawkwardto

grasp.Ifyouhavemanualseatsbecarefulnottohitoneofthespringloadedleversortheseatwill

snaptothatposition(b/cnoresistance)andtheCGwillshiftandpossiblycauseyoutogethurtor

dropthese

atanddosomedamage.

3.3 InreferencetoFigure2,solderingcanbeusedinplaceofthesespliceconnectors.

3.4 TakeCAUTIONwheninstallingthewindowmotorsandflexshaftbecausethesheetmetalinthat

areaisthinandsharp.

4.0 MATERIALS

4.1 PARTSORDERED(

Figure1‐ElectricHingedWindowKitandLt/RtRearPanelTrim

Pieces(topright)Figure1)

4.1.1 ElectricHingedWindowKit:51‐36‐9‐402‐689,$285(withdiscount)

4.1.1.1 PowerHarness:61‐12‐9‐404‐366

4.1.1.2 SupplementalHarness:61‐12‐9‐402‐660

1 2 3 4 5 6 ... 31 32

Summary of Contents

Page 1 - Pieces(topright)Figure1)

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 1.0 INTRODUCTIONTheseareinstructionsforinstallingt

Page 2

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 5.11.4 Liftupononeendofemergencybrakeboottodis

Page 3

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 5.14.1 FoldDownStyle5.14.1.1 ReferenceBentleyManual

Page 4

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure13–RearSeatBeltAnchorBoltandBracketorient

Page 5

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure15–RearSeatBolsterBushing5.14.1.7 Removee

Page 6

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 5.16 RemoveC‐Pillars5.16.1 Therearethreeclipsholdi

Page 7

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 5.17.2 Neartheflooroneachsideisablackbarwhere

Page 8

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure20–FuseboxConnectionsFigure21–CableAC

Page 9

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] wire.Leavethegreenconnectoroutasanothercablewil

Page 10

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure24–DaConnectionBehindGloveBox6.6 Relay‐C

Page 11 - CLIPSCLIPSCLIPS

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 7.2.7 N=WindowSwitch(YellowConnector)7.2.8 M=Wi

Page 12

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 4.1.1.3 ElectricHingedWindowKit:51‐36‐9‐402‐6894.1

Page 13

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure28–ConnectionsforBc,la,KandHa7.6 Illumi

Page 14

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure29–WindowSwitchCutouts8.1.2 Beginbyusing

Page 15

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure31–RemovingBlackVinylCoveringonShifterCon

Page 16

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure33–WindowSwitchesMounted8.2 WindowMotorsan

Page 17

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 8.2.4 Nowthatthemotorsaremounted,completetherout

Page 18

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure37–Supplementalharnessconnector(Oshown)to

Page 19 - Figure26–

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure 38 – C-Pillar Folding Window Latches Mounted8.4

Page 20

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 8.4.2 IapproximatelyfollowedD.Ortiz’sdirectionsfor

Page 21

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure41–RearPanelTrimPieceInstalled9.0 FINISHI

Page 22

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 10.0 REFERENCEINFORMATION10.1 Power Vent Window Instal

Page 23

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 4.2.8 Wirecutters4.2.9 Pliers,regularandneedlenos

Page 24

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] panels and things come off much more easily.) Lift bolste

Page 25 - Power Wire Routing

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Wiring to fuse F13 is a bit goofy: it places the power re

Page 26

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] 10.2 QuestionandAnswerInformation10.2.1 Justtoref

Page 27

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure3–Toolforliftingplasticrivets5.0 REMOVIN

Page 28

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure4–RemovingDriver’sSideLowerDashPanel(Item

Page 29 - 10.0 REFERENCEINFORMATION

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure6–RemovingtheFanConnector5.8 RemoveFuseB

Page 30

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] reservoirandhavefullaccesstothefusebox.Thereis

Page 31

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure9–Removingfusecartridge(Item2)fromFusebo

Page 32

BMW E36 OEM POWER REAR VENT WINDOW INSTALL June 2007 Jeremy Reyna [email protected] Figure11–GloveBoxandLowerKickPanelscrewlocatio

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