BMW 2005 525i User Manual download pdf

Intake kit Installation Instructions: 2004-2005 BMW E60 525i/530i L6-2.5L/3.0L

Complete Stock Intake.

Step 1

Using the 4 hex screws w/washers provided, attach tube with gas-

ket and adaptor through housing.Make sure gasket is between

tube and housing.Tighten using 10mm socket or wrench.

Step 6

With bolt from step 4A, tighten down housing using

10mm socket or wrench.

Step 11

Disconnect MAF sensor. Loosen clamp on air box.

Step 2

Install MAF sensor using gasket and #8-32 screws pro-

vided. Tighten using flat head screwdriver.

Step 7

Attach stock tube to intake.Pull stock tube, hold, and

tighten clamp using 1/4 nut driver.Connect MAF sensor

harness.

Step 12

Unclip upper half of airbox to remove lid and filter.

Step 3

Loosen and remove bolt holding in washer reservoir

with 10mm socket or wrench. Save bolt for later install

(See step 10).

Step 8

A) Loosen bolt with 10mm socket or wrench and save for later use

(See step 11). B) Loosen Torx bolt with T30 torx bit. Remove air-

box out of vehicle.

Step 4

Attach trim seal to housing. Install housing into vehicle

and position.

Step 9

Carefully remove MAF sensor using T25 torx bit.

Step 5

Secure housing using bolt from step 8 and tighten using

10mm socket or wrench.

Step 10

  ™

52 Granite St.

orona, CA 92879

Support: 951-493-7100

aFepower.com

Complete Kit w/ Parts

Kit Part #51/54-11572

Make BMW

Model Year Engine

E60 525i 04-05 L6-2.5L

E60 530i 04-05 L6-3.0L

Tools Required

5/16 nut driver

1/4 nut driver

Flat head screwdriver

10mm socket or wrench

Ratchet w/extension

T25 torx bit

T30 torx bit

Parts List

1 Air filter

(P/N: 24-91054 Pro-5R™ or 21-91054 Pro-Dry S™)

1 Housing

1 Tube

1 7/16 trim seal @ 23 L

1 Adaptor, 6 filter

4 Screw, M6 x1 x 25

4 Washer, flat M6

1 Gasket, MAS

2 Screw, #8-32 x 5/8L

1 Gasket, tube

™

Install air filter and tighten using 5/16 nut driver.

Step 13

Your installation is now complete. Please check all

clamps and hoses periodically and tighten. Thank you

for choosing aFe!

Step 14

Housing

Gasket

Tube

Adaptor

Note: Filter Cleaning and Re-oiling:When cleaning your aFe filter, be sure to use only aFe s Restore Kit (aFe P/N: 90-50001 blue oil aerosol or aFe P/N: 90-50501 blue squeeze bottle oil or aFe P/N: 90-50999  ).Filter Replacement:

P/N: 24-60505 (black w/blue media) or  P/N: 21-60505 (black w/white media).  cleaning: see cleaning instruction sheet 06-00074.

06-80262

Last Updated: 5/2012

  ™ 1

Summary of Contents

Page 1 -   ™

Intake kit Installation Instructions: 2004-2005 BMW E60 525i/530i L6-2.5L/3.0LComplete Stock Intake.Step 1Using the 4 hex screws w/washers provided, a

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BMW 2005 525i User Manual

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