BMW K 1100 RS manuals

Owner’s manuals and user’s guides for Motorcycles BMW K 1100 RS.
We providing 1 pdf manuals BMW K 1100 RS for download free by document types: Repair Manual


Bmw K 1100 RS Repair Manual (364 pages)


Brand: Bmw | Category: Motorcycles | Size: 8.19 MB |

 

Table of contents

Repair Manual

1

Introduction

3

BMW AG Motorcycle Division

5

(from 1993 onlys)

5

Contents

7

Contents Page

10

Tightening torque

11

Injection rail 9

13

Intake stub pipe 9

13

Intake air line 9

13

(with Loctite 243)

13

Table of operating fluids

18

34 1 500

22

LT000310

23

LT000130

23

LT000140

23

Renewing brake fluid

24

LT000150

25

LT000160

26

LT000170

26

LT000180

26

LT130030

27

LT000190

28

LT000200

28

LT000210

28

Inspections III, IV

32

Slightly raise plate (2)

32

LT000280

33

LT000290

34

LT000300

34

11 Motor

35

± 0.15 (0.006)

40

±0.2 (0.0079)

41

±0.031 (0.0012)

41

-0.004 (0.0002)

43

LT110760

45

LT110830

45

LT110840

45

Dismantling engine

46

11 0 610

46

Removing intermediate flange

47

11 2 800

48

33 1 830

48

00 5 010

50

LT110160

51

LT110170

51

LT110180

51

LT110200

53

LT110210

53

LT110230

54

LT110240

54

LT110790

54

LT110260

55

LT110250

55

LT110270

56

LT110280

57

LT110290

57

LT110300

57

LT110310

57

LT110320

58

Removing crankshaft

59

LT110350

60

LT110360

60

LT110370

61

LT110380

61

LT110390

61

LT110400

61

LT110422

63

Removing output shaft

65

LT110450

66

LT110460

66

LT110470

67

LT110480

67

LT110490

67

LT110500

67

Assembling engine

68

Installing output shaft

68

00 2 500

71

Installing piston with conrod

73

11 2 925

73

Installing big end bearing

74

11 2 210

74

LT110770

85

LT110780

85

LT110800

86

12 Engine electrics

87

LT120020

92

LT120030

92

LT120060

95

LT120100

98

LT120110

98

LT120120

99

LT120130

99

LT120140

99

X Tightening torque:

100

61 1 510

101

X Tightening torques:

102

LT120160

103

LT120170

104

brushes

105

Checking starter

106

LT120200

107

LT120210

107

Troubleshooting

108

Troubleshooting on alternator

108

Troubleshooting on starter

112

Troubleshooting on battery

115

Inside ø of

121

CO value % by vol. 1,5 ± 0,5

121

Idle speed rpm 950 ± 50

121

Adjusting idle speed

123

Retighten locknut (3)

124

Adjusting CO value

125

Caution:

125

LT130060

126

LT130070

127

LT130080

128

LT130100

130

LT130110

130

16 Fuel tank and lines

133

Type Roller-cell pump

135

Make Bosch

135

LT160010

137

LT160020

138

LT160030

139

LT160040

140

Checking fuel pump pressure

141

16 1 500

141

17 Radiator

143

Removing and installing fan

150

LT170090

152

18 Exhaust system

155

X Tightening torques :

157

21 Clutch

159

Removing clutch

163

00 1 510

163

Release housing cover (2)

164

, and pressure tool

165

LT210010

167

LT210070

169

LT210090

169

LT210080

169

LT210100

170

LT210110

171

23 Gearbox

175

Preparatory work

179

Removing starter

180

23 1 820

182

LT230010

183

LT230020

184

LT230030

184

LT230040

184

LT230050

184

Note sleeves on guide pins

185

LT230090

186

LT230100

186

LT230140

188

LT230150

188

LT230160

188

LT230170

189

LT230180

189

LT230190

189

00 7 500

190

LT230210

191

LT230220

191

LT230230

192

LT230250

192

LT230260

193

LT230270

193

LT230280

193

LT230290

194

LT230300

194

23 3 660

195

00 2 550

195

31 Front fork

203

LT310010

207

LT310020

207

LT310030

208

LT310040

208

LT310050

209

LT310060

209

Measuring telescopic fork

210

31 4 620

210

LT310090

211

LT310100

212

LT310110

213

LT310120

213

LT310130

214

LT310140

214

LT310150

214

(arrows) and remove

215

Installing telescopic fork

219

32 Steering

223

Steering anglel °2 x 34

225

Cut through cable clip (1)

227

LT320080

232

Adjust cable after fitting

233

LT320100

234

33 Rear wheel drive

237

LT330350

241

LT330430

241

LT330010

242

RT330350

242

RT330360

242

00 8 570

244

00 8 573

244

LT330070

245

X Tightening torquse:

246

00 8 572

247

LT330110

248

RT330120

248

LT330130

248

RS330140

249

LT330150

249

LT330160

249

RT330170

249

RT330190

250

RT330200

250

RT330210

250

Checking contact pattern

251

Tightening torque:

253

Tightening torques:

253

Check sensor grap

254

LT330360

255

LT330310

255

LT330370

255

Removing drive shaft

256

Installing drive shaft

256

34 Brakes

259

LT340280

265

LT340030

266

LT340040

266

34 2 520

269

34 2 510

269

LT340250

276

LT340270

278

[ABS II] Removing relay base

279

LT340140

280

LT340200

286

36 Wheels and tyres

293

LT360010

297

LT360020

297

LT360030

298

LT360040

299

LT360050

300

Checking wheel for runout

301

46 Frame

303

mm (in) 12 (0.47)

305

LT460010

307

LT460020

307

Remove dualseat

308

Release securing screw (1)

308

1. Rubber sleeves on gearbox

309

2. Bracket

309

3. Sheet-metal nuts

309

LT460050

310

LT460060

310

LT460070

311

LT460080

312

LT460090

312

LT460130

314

LT460140

315

LT460150

315

LT460160

316

LT460170

316

LT460210

318

LT460220

319

Checking frame with gauge

320

46 5 600

320

46 5 602

321

LT460320

322

LT460270

322

LT460280

322

LT510040

323

Disassembling side stand

326

LT460370

328

LT460380

329

51 Equipment

331

LT510030

334

5. Saucer-head screw

335

6. Phillip-head screw

335

7. Stop nut

335

LT610020

342

LT610030

343

LT610040

344

LT610050

345

LT610060

346

LT610070

346

62 Instruments

349

LT620010

353

LT620020

354

LT620030

355

LT620040

355

LT620050

356

LT620060

356

LT620070

356

LT620080

356

LT620090

357

LT620100

357

LT620110

358

63 Lights

359

LT630010

363

Adjusting headlights

364





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